500W High-Torque Brushed/Brushless DC Motor

Product Overview

Engineered for demanding B2B applications, this 500W Industrial DC Motor delivers superior continuous torque, high energy efficiency, and high operational reliability. Built with high-grade magnetic materials and precision-wound copper coils, it provides optimal performance for electric mobility, industrial automation, and heavy-duty robotic platforms.

Engineered for High Output and Durability

Our 500-watt DC motor is crafted to satisfy the strict requirements of modern industrial and commercial machinery. Featuring a high-density magnetic circuit and high-temperature resistant copper windings (Class F insulation rated up to 155°C), this motor delivers constant, predictable power without suffering thermal degradation under heavy continuous loads.

The rugged outer housing offers outstanding heat dissipation while maintaining an enclosed structure that protects inner components from airborne dust and moisture. Equipped with dual pre-lubricated sealed ball bearings, the motor operates with minimal friction, delivering lower vibration, noise levels below 60dB, and extended service life without frequent maintenance.

Seamless Integration & OEM/ODM Options

Versatility is at the core of our 500W DC motor design. Designed to operate across multiple standard voltage inputs (12V, 24V, 36V, and 48V), it integrates seamlessly into existing drive systems, power supplies, and PWM speed controllers. The smooth torque curve allows for precise control during start-stop cycles and dynamic load fluctuations.

Custom Shafts & Mounting Configurations

We support custom shaft lengths, keyways, flat D-cut shafts, and specialized mounting flanges (IEC, NEMA, or custom bolt patterns) to fit your precise mechanical assembly.

Gearbox & Brake Compatibility

Easily pairs with planetary gearboxes, worm gear reducers, or electromagnetic brakes to deliver higher torque outputs at lower speeds for winches and heavy lifters.

Custom Winding & Controller Matching

Tailored motor windings (RPM vs. Torque curve optimization) and encoder integration options for exact closed-loop speed and position control.

Quality Assurance & Compliance

Every 500W DC motor undergoes 100% strict factory testing, including hi-pot electrical testing, dynamic balancing, and dynamic load running tests. Manufactured under ISO9001 certified facilities and fully compliant with CE and RoHS standards.

Technical Specifications

Rated Power	500W
Rated Voltage	24V DC (Optional: 12V / 36V / 48V)
Rated Speed	2800 - 3200 RPM (Customizable)
Rated Torque	1.6 - 1.8 N.m
Peak Torque	Up to 5.0 N.m

Key Features

High Power Density: Delivers robust 500W continuous output with superior power-to-weight ratio for demanding applications.

Precision Torque Control: Ensures stable, high-torque output across both low and high-speed operations.

Enhanced Thermal Efficiency: Optimized air-cooling housing and high-grade copper windings prevent overheating during continuous operation.

Durable Construction: Built with heavy-duty ball bearings and dust/moisture resistant casing (IP54/IP65 ready) for extended service life.

Flexible Voltage Options: Available in standard 12V, 24V, 36V, and 48V DC configurations to match your power system.

Smooth & Low Noise Operation: Dynamically balanced rotor minimizes vibration and operational noise (<60dB).

Applications

Electric Vehicles & Mobility: Electric scooters, mobility scooters, golf carts, and AGVs (Automated Guided Vehicles).

Industrial Automation: Conveyor systems, packaging equipment, dynamic winches, and automated machinery.

Robotics & DIY Projects: Heavy-duty robotic arms, mobile robot platforms, and custom linear actuation systems.

Agricultural & Outdoor Equipment: Electric lawn mowers, pumps, agricultural spraying machines, and solar trackers.

Commercial & Medical Devices: Patient lifts, motorized hospital beds, and heavy-duty gate openers.