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Custom High-Precision Gears & Transmission Components
- · Gear Types Available: Spur Gears, Helical Gears, Worm Gears & Shafts, Internal Ring Gears, Bevel Gears
- · Module Range: M0.1 – M2.0 (Ultra-fine pitch micro gears to standard pitch)
- · Materials Offered: Brass, Stainless Steel (SUS304/316), Alloy Steel, Aluminum (6061/7075), POM
- · Manufacturing Processes: Precision Hobbing, CNC Turning & Milling, Broaching, Wire EDM, Powder Metallurgy
- · Precision Class / Grade: ISO Class 5–8 / AGMA 10–12 / DIN 5–8 High-Precision Standards
- · Bore Diameter: 1.0mm – 30.0mm (Custom keyways, D-cuts, and spline profiles available)
- · Tooth Hardness: Induction Hardened, Carburized, or Nitrided upon request (HRC 45–60)
- · Surface Treatments: Anodizing, Passivation, Black Oxide, Electroplating, Zinc Plating, DLC Coating
- · Backlash Level: Low Backlash / Ultra-Low Backlash Precision Tuning
Product Overview
Custom Precision Gears, Worm Shafts & Transmission Components
We specialize in the contract manufacturing of custom high-precision gears and mechanical transmission components. Utilizing state-of-the-art gear hobbing, CNC Swiss turning, broaching, and gear grinding technology, we produce ultra-reliable micro gear sets down to M0.1 pitch for demanding drive applications where positional accuracy, low acoustic noise, and long service life are required.
Wide Range of Gear Styles & Custom Geometries
Our comprehensive production capabilities allow us to manufacture complex gear configurations from various engineering metals and polymers:
- Spur & Helical Gears: High-efficiency gear teeth with accurate involute profiles for smooth power transmission and reduced gear whine.
- Worm Gears & Threaded Shafts: High reduction ratios in compact spaces with self-locking mechanisms, produced in brass, steel, and bronze.
- Internal Ring Gears: High-concentricity internal gearing for multi-stage planetary gearbox assemblies.
- CNC Machined Gear Housings: Lightweight aluminum and stainless steel enclosures engineered to maintain strict shaft alignment and bearing bores.
Material Options & Precision Quality Control
Depending on your load, speed, and environmental requirements, we offer custom component fabrication in Brass (C3604), Stainless Steel, Alloy Steel (SCM415/20CrMnTi), Aluminum (7075-T6), and POM/Nylon. Every order undergoes rigorous quality verification, including pitch error testing, tooth profile scanning via Coordinate Measuring Machines (CMM), and surface roughness checks prior to dispatch.
Engineering & Prototype-to-Mass-Production Support
Whether you require prototype sample batches for R&D testing or full-scale OEM mass production, our engineering team works directly with your 2D/3D CAD drawings (STEP, IGES, DWG) to optimize tooth geometry, backlash tolerances, and manufacturing costs.
Technical Specifications
| Gear Types Available | Spur Gears, Helical Gears, Worm Gears & Shafts, Internal Ring Gears, Bevel Gears |
| Module Range | M0.1 – M2.0 (Ultra-fine pitch micro gears to standard pitch) |
| Materials Offered | Brass, Stainless Steel (SUS304/316), Alloy Steel, Aluminum (6061/7075), POM |
| Manufacturing Processes | Precision Hobbing, CNC Turning & Milling, Broaching, Wire EDM, Powder Metallurgy |
| Precision Class / Grade | ISO Class 5–8 / AGMA 10–12 / DIN 5–8 High-Precision Standards |
| Bore Diameter | 1.0mm – 30.0mm (Custom keyways, D-cuts, and spline profiles available) |
| Tooth Hardness | Induction Hardened, Carburized, or Nitrided upon request (HRC 45–60) |
| Surface Treatments | Anodizing, Passivation, Black Oxide, Electroplating, Zinc Plating, DLC Coating |
| Backlash Level | Low Backlash / Ultra-Low Backlash Precision Tuning |